Know Your Precast

 Management of production, quality, storage and shipment of a prefabrication plant

KYP is a Tunnel Segment Management  developed by Digitalnology  using the most modern technologies.


The Tunnel Segment Traceability platform is for companies   producing concrete tunnel segments.  The software is easy to use and customizable: born for the Tunneling but suitable for all the Precasters.


Digitalnology Srl supplies all necessary equipment such as: Barcode Gun, Printer label, Sensors, RFID Tag and labels.


Tunnel Segment Traceability

  • Automation Integration System

    Automation of different phases of the process and integration with existing third party hardware and software


    More Info

    • PRODUCTION MODULE

    Quality Control 

    Controling the quality process with the aim of reducing operator errors. The operator is required to verify the completion of a series of activities in order to proceed to the next phase.
    Through the use of barcode guns / readers configured with the precast management system KYP provides:
    • Type of mould used
    • Start and End of production
    • Traceability of iron cage (with documents and certificates)
    • Traceability of integrated parts (with documents and certificates)
    • Verification of bill of materials
    • Start and End of the casting process
    • Management and traceability of segment defects with photos and a customizable check list

    Monitoring

    This Precast Management System KYP supports the production phases and processes of concrete segments in a carousel site or fixed moulds.
    It provides a complete documentation and traceability of the production process from the insertion of the iron reinforcement, to the storage and curing of the segments.

    Identification

    The identification of each mould and each segment is possible with:
    • the application of strong labels with univocal barcodes
    • the insertion of RFID tags inside.

    KPI Dashboard Module

    Work in progress

    Live reporting of: 

     

    • how many segments are made and shipped every day;
    • how many segments are in stock and how many are cured;
    • number of segments with defect or wasted.

    Productivity

    Precast Management System KYP Production Dashboard allows constant monitoring of the production plant with key performance indicators (KPI) in real time.
    Export Data of Traceability to Excel.

    Storage and Delivery Module

    Custom Plant Map

    Customizable map according to the warehouse layout

    Data updated in real time

    Offline functioning applications, there is no need for wi-fi coverage of the storage area.

    Custom Delivery Note

    The operator in the warehouse can automatically prepare the delivery notes using the precast management system KYP saving time and reducing the risk of errors.

    SPECIAL FEATURES

    Temperature monitoring

    During the curing time it is possible to measure the temperature of each segment to ensure that the correct curing curve  is respected and demanding quality controls are met.


    The system is integrated with wireless sensors and Iot gateways

    Crush Tests

    Printing of concrete labels for the samples.


    Automatic alert when it is necessary to make a new sample of concrete according to local legislation.


    Recording the data of the tests.

    Warehouse management

    Documentation of the accessories in stock


    Graphs of the accessories used  with the related supply thresholds


    Automatic alert when new supply is necessary  according to management plan

    Batching plant integration

    During casting it is possible to collect the data of concrete mixing design within each segment 

    automatically, with the relative information:

    vibration, concrete test and delivery note


    MAINTENANCE

    Digital Helmet - Remote Support

    With the Digital Helmet, experts can provide visual guidance by superimposing instructions on the technicians head-up display.

    • Hands free work through Wireless helmet camera
    • Vocal commands to read barcodes or to take frontal screenshots
    • Visor projection allows users to see photos, schematics, and product manuals from remote experts.

    Plant Preventive Maintenance

    Increase the useful life of your equipment by utilizing KYP Asset Manager module.
    • Track Plant Equipment
    • Record Acquisition Data
    • Create Maintenance Plans
    • Create Maintenance Work Orders

    Consumables and Devices

    Printers and Labels

    The identification of each mould and each segment is possible with the application of labels with univocal barcodes. 

    Digitalnology provides printers and reinforced labels for segments and cages.

    RFID Tags

    The identification of each mould and each segment is also possible with:
    • RFID Tag
    • NFC Tag
    • Custom Special Tag
    • Dual Technology Special Tag

    Barcode Readers

    Labels with univocal barcodes can be read by the portable Barcode Guns. With just a few simple steps, the guns can be used by the operators throughout the chain.
    • Long Range Guns
    • Wi-Fi and LTE connection
    • Android System
    • Zebra, Datalogic, Honeywell

    Company

    Digitalnology

    Construction and Infrastructure 4.0


    • Tunneling
    • KYP - Tunnel Segment Traceability
    • Tunnel Track - TBM excavation monitoring and data management 
    • Faro - Measuring systems for segments and moulds
    • Digital Twin
    • Construction
    • Digital Helmet – Smart IoT for PPE
    • Iot LoRa Sensors
    • Infrastructures
    • Software for the management of roads and highways assets, inspections and maintenance


    More details...

     LAST PROJECTS

    Partnerships

    prefabrication plant
    Carousel prefabrication and handling system 
    CP Technology
    prefabrication plant
    3d navigation for tunnelboring machines
    Poltinger Precision Systems

    Contact Us

    To request more information fill in the form below or call us on 
    +39 0362827569
    Share by: