KYP is the must powerful Tunnel Segment Management System in the market
A unique platform from the Precast to the TBM
KYP main features
Quality and traceability
Automation Integration System
Automation of different phases of the process and integration with existing third party hardware and software
Segment Traceability
Quality
Control
Controling the quality process with the aim of reducing operator errors.
The operator is required to verify the completion of a series of activities
in order to proceed to the next phase.
Through the use of barcode guns / readers configured
with the precast management system KYP provides:
- Type of mould used
- Start and End of production
- Traceability of iron cage (with documents and certificates)
- Traceability of integrated parts (with documents and certificates)
- Verification of bill of materials
- Start and End of the casting process
- Management and traceability of segment defects with photos and a customizable check list
Monitoring
KYP
supports the production phases and processes of concrete segments in a carousel production or stationary moulds.
It provides a complete documentation and traceability of the production process from the insertion of the iron reinforcement, to the storage and curing of the segments.
Identification
The identification of each mould and each segment is possible with:
- the application of strong labels with univocal barcodes
- the insertion of RFID tags inside.
KPI Dashboard
Live reporting
- how many segments are made and shipped every day;
- how many segments are in stock and how many are cured;
- number of segments with
defect or
wasted.
Productivity
- Production Dashboard allows constant monitoring of the production plant with key performance indicators (KPI) in real time.
- Export Data of Traceability to Excel.
Storage and Delivery from Precast to TBM
Custom Plant Map
Customizable map
according to the warehouse layout
Data updated in real time
Offline functioning applications, there is no need for wi-fi coverage of the storage area.
Custom Delivery Note
The operator in the warehouse can automatically prepare the delivery notes
using the precast management system KYP saving time and reducing the risk of errors.
Special Features
Temperature monitoring
During the curing time it is possible to measure the temperature of each segment to ensure that the correct curing curve is respected and demanding quality controls are met.
The system is integrated with wireless sensors and Iot gateways
Samples management
Printing of concrete labels for the samples.
Automatic alert when it is necessary to make a new sample of concrete according to local legislation.
Recording the data of the tests.
Warehouse management
Documentation of the accessories and raw material in stock
Graphs of the accessories used with the related supply thresholds
Automatic alert when new supply is necessary according to management plan
Batching plant integration
During casting it is possible to
collect the data of concrete
mixing design
within each segment automatically
Plant Maintenance
Digital Helmet - Remote Support
With the Digital Helmet, experts can provide visual guidance by superimposing instructions on the technicians head-up display.
- Hands free work through Wireless helmet camera
- Vocal commands to read barcodes or to take frontal screenshots
- Visor projection allows users to see photos, schematics, and product manuals from remote experts.
Plant Prev entive Maintenance
Increase the useful life of your equipment by utilizing KYP Asset Manager module.
- Track Plant Equipment
- Record Acquisition Data
- Create Maintenance Plans
- Create Maintenance Work Orders
Consumables and Devices
Printers and Labels
The identification
of each mould and each segment is possible with the application of labels
with univocal barcodes.
Digitalnology provides printers
and reinforced labels for segments and cages.
RFID Tags
The identification of each mould and each segment is also possible with:
- RFID Tag
- NFC Tag
- Custom Special Tag
- Dual Technology Special Tag
Barcode Readers
Labels with univocal barcodes can be read by the portable Barcode Guns. With just a few simple steps, the guns can be used by the operators throughout the chain.
- Long Range Guns
- Wi-Fi and LTE connection
- Android System
- Zebra, Datalogic, Honeywell
DIGITALNOLOGY
Contact Us
To request more information fill in the form below or call us on
+39 0362827569
