Complete Traceability.
From Precast Production to Tunnel Installation
Connect precast production, quality control and tunnel logistics with KYP.
One platform. Every stage of your precast project.
KYP connects production, quality control, curing, storage and tunnel logistics in a single digital record. Follow each segment from its reinforcement cage to installation, with the data your teams need to make informed decisions.
Connected tools for precast production
Choose the modules your project needs, from factory operations to delivery and installation.
Quality and traceability
Third-Party Integration
Connect existing plant equipment, batching systems and project software
Production & Quality Traceability
Connect people, processes and records throughout the precast factory.
Quality Control
Guide operators through configurable checks before each production stage is completed. Barcode readers connect shop-floor activities to a consistent quality record.
- Mould identification and production timestamps
- Reinforcement cages, embedded parts and certificates
- Bill of materials and casting records
- Defects, photographs, inspections and repair history
- Customisable checklists for project requirements
Production Monitoring
KYP supports carousel production and stationary moulds. Record each step from reinforcement cage placement and casting to curing, demoulding and storage, keeping production and quality information linked to each segment.
Identification
Give every mould, reinforcement cage and segment a unique identity. Use durable barcode labels or project-specific RFID and NFC solutions to keep records accessible throughout the production and logistics chain.
Multi-Plant Analytics & KPI Dashboard
Get a shared view of production, quality and logistics across one or more precast plants.
Live reporting
- Daily production and shipments
- Stock levels and curing status
- Defects, repairs and rejected segments
- Consistent records for management reviews
Productivity
- Monitor production performance with real-time KPIs.
- Compare plant data within a multi-plant project.
- Export traceability records to Excel for further analysis.
TBM Site & Logistics
Maintain traceability beyond the factory gate, through intermediate yards, TBM site storage and tunnel installation.
Yard & Site Maps
Locate segments on a yard map configured for your storage layout. Update locations and availability as segments move between the precast plant, intermediate yards and the TBM site.
Supported mobile workflows can collect data in areas with limited connectivity and synchronise when a connection is available.
Shipments & Installation Records
Prepare delivery notes from identified segments, record shipments and follow receipt at the next storage location. KYP TBM Site extends the digital record to site logistics and installation, helping teams connect each installed segment to its production and quality history.
3D Dimensional Control
Complement digital traceability with 3D measurement of precast elements. Compare measured geometry with design requirements to support dimensional inspection, assess deviations and document results.
When integrated with KYP, measurement reports can be linked to the corresponding element, bringing dimensional control into its quality record. Measurement workflows can be adapted to other structural precast elements.
Discuss your 3D measurement requirements →
Beyond Tunnel Segments
Extend the KYP approach to other structural precast elements. Identification, production stages, quality checks and reports can be configured around the element type and project workflow.
Tell us what you manufacture so we can define the appropriate software, hardware and customisation scope.
Additional Production Modules
Temperature monitoring
Track segment temperatures during curing with compatible wireless sensors and IoT gateways. Keep temperature histories available to support curing control and quality reviews.
Define monitoring points and project-specific requirements during system configuration.
Samples management
Identify concrete samples with dedicated labels and link inspections, test dates and results to the production record.
Configure sampling reminders around the agreed quality plan and applicable project requirements.
Warehouse management
Track accessories and raw materials in stock, monitor consumption and define replenishment thresholds.
Configured alerts help the team plan supplies and keep production materials available.
Batching Plant Integration
Link concrete batches and mix designs to the segments cast. Integrate KYP with existing batching plants and third-party equipment or software, subject to available interfaces and the agreed project scope.
Plant Maintenance
Digital Helmet - Remote Support
- Hands free work through Wireless helmet camera
- Vocal commands to read barcodes or to take frontal screenshots
- Visor projection allows users to see photos, schematics, and product manuals from remote experts.
Preventive Maintenance
- Track Plant Equipment
- Record Acquisition Data
- Create Maintenance Plans
- Create Maintenance Work Orders
Consumables and Devices
Printers and Labels
RFID Tags
- RFID Tag
- NFC Tag
- Custom Special Tag
- Dual Technology Special Tag
Barcode Readers
- Long Range Guns
- Wi-Fi and LTE connection
- Android System
- Zebra, Datalogic, Honeywell
Digitalnology | CPT Group
KYP is developed by Digitalnology, part of CPT Group. We combine precast production knowledge with software, identification hardware and dimensional control to help teams connect factory and site operations.
Request a Demo
See how KYP can support your precast project.
Tell us about your project, production setup and traceability requirements. Our team will help define the right combination of KYP modules, devices and integrations.
Interested in TBM site logistics, multi-plant management or 3D dimensional control? Include it in your message.
Call us: +39 0362 827569
