Know every segment. At every stage.
One connected record. From the reinforcement cage to tunnel installation. Bring production, quality and logistics together with KYP.
One platform. Every stage of your precast project.
KYP connects production, quality control, curing, storage and tunnel logistics in a single digital record. Follow each segment from its reinforcement cage to installation, with the data your teams need to make informed decisions.
Connected tools for precast production
Choose the modules your project needs, from factory operations to delivery and installation.
Quality and traceability
Third-Party Integration
Connect existing plant equipment, batching systems and project software
Production & Quality Traceability
Connect people, processes and records throughout the precast factory.
Quality Control
Guide operators through configurable checks. Capture defects, photographs, inspections and repairs directly against each segment record.
Customisable checklists cover moulds, embedded parts, casting and project requirements.
Identification & Production
Identify every mould and segment with durable barcode labels or project-specific RFID and NFC solutions.
Track carousel production and stationary moulds from casting and curing to demoulding and storage.
Reinforcement Cage Traceability
Give each cage a unique identity. Link steel batches, material certificates, fabrication checks and cage inspections to the segment in which it is cast.
Keep reinforcement and concrete records connected throughout the element lifecycle.
Multi-Plant Analytics & KPI Dashboard
Get a shared view of production, quality and logistics across one or more precast plants.
Live reporting
- Daily production and shipments
- Stock levels and curing status
- Defects, repairs and rejected segments
- Consistent records for management reviews
Productivity
- Monitor production performance with real-time KPIs.
- Compare plant data within a multi-plant project.
- Export traceability records to Excel for further analysis.
TBM Site & Logistics
Maintain traceability beyond the factory gate, through intermediate yards, TBM site storage and tunnel installation.
01 / LOCATE
Yard & Site Maps
Locate segments on a map configured for your storage layout. Keep locations and availability up to date across the precast plant, intermediate yards and TBM site.
Supported mobile workflows collect data with limited connectivity and synchronise when a connection is available.
02 / DELIVER & INSTALL
Shipments & Installation
Prepare delivery notes from identified segments, record shipments and confirm receipt at the next storage location.
Extend the digital record into the tunnel: connect each installed segment to its production and quality history.
MEASURE / VERIFY / RECORD
3D Dimensional Control
Inspect tunnel segments and moulds with optical 3D measurement. Compare geometry with design requirements and document dimensional deviations.
- Six-face scanning workflows for concrete segments
- Reports linked to the KYP element record
- In-house equipment or an optional on-site service
- Workflows adaptable to other precast elements
Turn geometry into evidence
Keep measured deviations and dimensional reports connected to production and quality records, ready for project handover.
Beyond Tunnel Segments
Configure KYP for prestressed girders, headstocks and track slabs. Retain the production steps, inspections, approvals and records required by each product.
Additional Production Modules
Batching Plant Integration
Link concrete batches and mix designs to each segment. Connect delivery, pour, time and quantity information to the casting record. Interfaces, data mapping and integration scope are agreed for each project.
Temperature Monitoring
Track curing temperatures with compatible wireless sensors and IoT gateways. Keep temperature histories linked to production records and configure monitoring points around project requirements.
Concrete Samples & Tests
Identify concrete samples with dedicated labels. Link inspections, test dates and results to the production record, with sampling reminders based on the agreed quality plan.
Warehouse Management
Track accessories and raw materials, monitor consumption and define replenishment thresholds. Connect material availability to production planning and keep stock records consistent across plants.
Plant Maintenance
Digital Helmet - Remote Support
- Hands free work through Wireless helmet camera
- Vocal commands to read barcodes or to take frontal screenshots
- Visor projection allows users to see photos, schematics, and product manuals from remote experts.
Preventive Maintenance
- Track Plant Equipment
- Record Acquisition Data
- Create Maintenance Plans
- Create Maintenance Work Orders
Consumables and Devices
Printers and Labels
RFID Tags
- RFID Tag
- NFC Tag
- Custom Special Tag
- Dual Technology Special Tag
Barcode Readers
- Long Range Guns
- Wi-Fi and LTE connection
- Android System
- Zebra, Datalogic, Honeywell
Digitalnology | CPT Group
KYP is developed by Digitalnology, part of CPT Group. We combine precast production knowledge with software, identification hardware and dimensional control to help teams connect factory and site operations.
Request a Demo
See how KYP can support your precast project.
Tell us about your project, production setup and traceability requirements. Our team will help define the right combination of KYP modules, devices and integrations.
Interested in TBM site logistics, multi-plant management or 3D dimensional control? Include it in your message.
Call us: +39 0362 827569
